Setup information for MotoLogix on Yaskawa DX200: B&R PLC + POWERLINK fieldbus.

part number #176049 (POWERLINK)

DX200.png
DX200 controller

Software version

This setup requires system software version: DN3.11 (or newer).

Setup steps

  1. Install fieldbus board
    Mount the option board in the robot controller.

  2. Setup MotoLogix
    Activate the (paid) option function (by Yaskawa) and setup MotoLogix for the desired fieldbus and PLC architecture.

  3. Setup fieldbus
    Define the fieldbus data packet for MotoLogix.

  4. Set parameters
    Set the internal parameters required for MotoLogix usage.

The setup process requires the robot controller to be in maintenance mode and a sufficient authorization level (management or higher).

Read more...

Activate maintenance mode:

  1. Power off
  2. Press (and hold) main menu
  3. Power on
  4. Release main menu when the beeping sound is heard (usually within a few seconds)

Change the authorization level:

  1. system » security » select
  2. select the desired level using ▼ ▲ » select
  3. enter the password and press enter

Install fieldbus board

Yaskawa robot controllers use various fieldbus solutions:

typedescription
PCILarge form factor option board
PCIeCompact form factor option board
cpu boardSoftware option (uses the built-in LAN port)

Mounting the PL-IB300 board

This is a PCI board.

product
PL-IB300 board

Read more...
The images below are for reference only and might not reflect this specific board.
  1. Loosen the screws and remove the installation frame from the CPU rack:

    1
    Installation frame

  2. Insert the PCI card into the corresponding slot (1 or 2) and tighten the screw:

    3
    Insert PCI card into the slot

  3. Install the installation frame into the CPU rack and fasten it again with the screws:

    4
    Installed installation frame

Setup MotoLogix

  1. Open the MotoLogix option function settings: system » setup » option function » motologix

    motologix-option-function
    MotoLogix option function

    Customers: Please contact Yaskawa if the MotoLogix option function is not available in the list.
  2. Activate the MotoLogix option function:

    This requires Yaskawa authorization level and cannot be changed by the customer.

    motologix-settings
    MotoLogix settings

  3. Enter the settings:

    itemvalue
    FUNCTIONENABLED
    CONNECTION TYPEPOWERLINK
    ENDIANNESSLITTLE
    Customers can disable MotoLogix afterwards by setting FUNCTION to DISABLED.
    The ENDIANNESS (byte order) depends on the PLC cpu architecture.
  4. Use enter to confirm and leave the settings screen.

Setup fieldbus

PL-IB300 board settings

  1. Open the board settings: system » setup » option board » powerlink pl-ib300

    option-boards
    Option boards

  2. Enter the settings:

    powerlink
    Powerlink settings

    itemvalue
    POWERLINK PL-IB300USED (MotoLogix)
    IO SIZE + MotoLogix0 dword + 109 dword
    NODE ADDRESS1

    Customers can adjust these default settings to their needs.

    Example: To add an optional non-MotoLogix data packet of e.g. 32 byte set the value to 8 dword + 109 dword.

    The size of the MotoLogix data packet is fixed and shall not be changed.
    Adding a non-MotoLogix data packet might require to change/shift the address mapping of the MotoLogix data packet in the PLC.
  3. Use enter (multiple times) to confirm this- and the following screens. Make sure the IO allocation is set to AUTO and check if the IO entries match below screenshots.

    io-setup
    Allocation mode AUTO

    dx200-allocation-input
    Input allocation

    dx200-allocation-output
    Output allocation

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